PRESSURE EQUIPMENT

The Pressure Equipment Directive 2014/68/EU (PED) was adopted into all European national pressure equipment codes and ordinances, and represents one uniform law for pressure equipment being sold in the European Community.

The Pressure Equipment Directive 97/23/EC (PED) was repealed and replaced by 2014/68/EU as of July 19, 2016.

* In the new directive the conformity assessment modules have ben renamed as follows: A1 as A2, B1 as B (Design Type), B as B (Production Type) and C1 as C2.

* The “EC Declaration of Conformity” has been altered to “EU Declaration of Conformity”.

* The first section of the new directive is an introductory section. In this section, the concepts of Purpose, Scope, Basis and Definitions, Making available on the market and putting into service, Technical requirements and Free movement are clarified.

* There are new definitions such as Accreditation, CE Marking, conformity assessment, conformity assessment body, withdrawal, national accreditation body, technical requirements and Union Harmonisation Legislation.

* Group 1 fluids and their categories have been defined.

* The new directive does not only cover placing on the market, but details the market process and brings forth definitions of making available on the market, putting into service and withdrawal.

* Directive 97/23/EC required the manufacturer to carry out only hazard analysis. With the new directive, risk analysis is also compulsory for manufacturers, and the requirement is enforced as “The technical documentation shall make it possible to assess the conformity of the pressure equipment to the relevant requirements, and shall include an adequate analysis and assessment of the risk(s)”.

* Directive 2014/68/EU does not bring significant changes in the Essential Requirements. There are only two minor changes in the new directive. In Article 2.2.3 (b), under the calculation for pressure containment: Material Characteristics to be considered – ‘impact strength’ has been replaced by ‘bending rupture strength’, and in Article 3.3 (b) Under markings: The requirement to provide ‘the product group’ has been changed to ‘the fluid group’.

The Pressure Equipment Directive 2014/68/EU (PED) was adopted into all European national pressure equipment codes and ordinances, and represents one uniform law for pressure equipment being sold in the European Community.

The objective of the Directive is to lay down the procedures and principles for conformity with the  essential requirements, classification, design, manufacturing, installment, distribution, placing on the market, putting into service, usage, inspection and certification activities for pressure equipment with a maximum allowable pressure PS greater than 0,5 bar.

  • Pressure vessels
  • Heat exchangers
  • Steam boilers and components
  • Pressure gas cylinders
  • Piping and pipelines
  • Storage tanks
  • Safety and pressure accessories (safety, relief valves, regulators, rupture disks, etc.)

The concept of pressure equipment also includes pipes, and piping sections and assemblies of pressure equipment with control and safety accessories, etc.

The Pressure Equipment Directive 2014/68/EU covers the essential requirements of products (general, design, manufacturing and materials).

Aspects of the design, manufacturing and testing of the equipment are the subject of a large number of harmonised standards, many of which are still in the process of being produced. These standards are defined as “harmonised” and they cover many aspects of equipment design, production and final control. In circumstances where there are no harmonised standards, manufacturers are required to operate in conformity with the essential requirements of the directive or strictly within the guidelines imposed by these standards.

The Directive defines a number of classifications for pressure equipment with related tables, based on the hazard presented (Group 1 or Group 2), maximum allowable pressure value PS and Volume (V) or Nominal Size (DN) (whichever is being used).

Category=Module
I=Module A
II=Module A2, D1, E1
III=Module B (Design Type) + D, B (Design Type) + F, B (Production Type) + E,

B (Production Type) + C2, H

IV=Module B (Production Type) + D, B (Production Type) + F, G, H1

 

Assessment and conformity procedures are different for each category, ranging from self-certification in Category I, the lowest risk category (Module A) to categories II, III and IV where TS EN ISO 9001:2015 production, product and full quality assurance management (Module D/D1, E/E1, H/H1) is applied and/or examination by a notified body (Module A2, B, C2, F and G). The manufacturers can have the choice of modules within pre-determined combinations that best suit their application and manufacturing procedures. Manufacturers may choose to apply a higher Module, if applicable.

 

Conformity assessment procedures are defined below:

 

Module AInternal production control
Module A2Internal production control plus supervised pressure equipment checks at random intervals
Module B 

EU-Type examination – production type

EU-Type examination – design type
Module C2Conformity to type based on internal production control plus supervised pressure equipment checks at random intervals
Module DConformity to type based on quality assurance of the production process
Module D1Quality assurance of the production process
Module EConformity to type based on pressure equipment quality assurance
Module E1Quality assurance of final pressure equipment inspection and testing
Module FConformity to type based on pressure equipment verification i
Module GConformity based on unit verification
Module HConformity based on full quality assurance
Module H1Conformity based on full quality assurance plus design examination

SZUTEST > CE Certification > Pressure Equipment